Wine bottling lines and bottling services
Professional wine bottling lines in France
Wine is a fragile product. The wine bottling, as it is considered as the final stage of the winemaking process, have to be carried out under appropriate conditions to guarantee a certain quality to the consumer. As bottling is a critical stage, many risks can occur during this process which could alter the wine quality. The wine need to be controlled upstream and downstream the bottling operations to ensure the production of a qualitative product.
Different bottling practices
Several kinds of professional bottling lines exist in France. Specifications imposed on AOP wine production can required wine producers to carry out bottling operations directly within their castle for example. To follow these requirements some wine bottling lines professionals are able to perform mobile professional bottling service on special location. Castles and estates who have to operate bottling operation within their premises to obtain the AOP denomination are also allowed to send after filling their wines to bottling centres in order to carry out labelling and packaging operations. Wines with an IGP denomination or made outside a defined denomination of origin are directly send in tanks to bottling centre as soon as the winegrower considers that the ageing period is done and can then start being bottled.
Wine bottling lines in France
Wine bottling is an activity that needs to be realized carefully and thoughtfully as all the different wines produced in France own specific characteristics. In fact, some fruity wines can be very delicate and sensitive during the bottling process. In order to preserve the perfect balance of their aromas, it is necessary to shape them before starting the conditioning step. To prepare wines upstream of theirs bottling, it is first essential to start with an analytical wines check up in order to establish the further treatments needed. This control will help to evaluate the turbidity level of the wines and their clogging indices which will then allow to operate clarification and filtration processes needed to avoid risks of unloading wine’s aromas.
Wine bottling methods and processes in France.
Once the wine is prepared, it has to be placed in a “buffer” tank before being bottled. In order to preserve the wine quality while its getting bottled, few details have to be taken into consideration. The sulphite and carbon dioxide contents are elements that will help the wine preservation if they are well adjusted. The wine temperature during bottling is also important as it directly influences the volume of the liquid and can lead to a decreased or increased volume in bottles thereafter. The pressure also has to be adjusted as a properly regulated filling pressure help to limit the dissolution of oxygen in the wine during bottling. It is of course also important to adjust the bottling line so that the filling height of the bottles remains correct.
Legal obligations related to bottling, corking and capping operations also exists. As an example, it is mandatory to clean with sterile water as well as to drain the bottles intended to collect wines. As professional bottling machines are fully automatic, the bottles are positioned on a dedicated conveyor belt that will lead them all along the bottling line. Before being filled up and corked, the bottles are automatically gazed up with nitrogen, in order to expel air, which help to protect wine against oxygenation risk during its transfer. Once filled up and corked, the conveyor belt drives them to the label roller that will stick the adhesive label. Wine bottles are then sent through the capping cones in order to become a finished and marketable product.
Traceability and temporary resting
A batch number can also be marked on every bottle produced in series. This batch guarantees a complete traceability as well as keeping information on the nature of every bottle produced. When every bottling operations are done, every bottle must be kept in a vertical position during few minutes in order to allow the previously compressed cork to take back a normal shape in the bottle’s neck. This is a small but essential step which ensures the conservation of the wine because it’s also avoid any possible leaks and wine presence along the cork while it resume its shape. The bottles are then packed in their boxes and stored on pallets.
Identify if the bottling succeeds
It is difficult to evaluate if the bottling has been a success or not. Indeed and as it was mentioned before, wine bottling could cause a temporary shock that would be non-reversible if the bottling has been poorly done. During the period following the bottling, a wine cannot be tasted fairly. Indeed, during a few weeks/months after the bottling, wines won’t be that pleasant in the mouth and could be unbalanced. That reaction, mainly due to the bottling shock, won’t last for long, wines will recover all their specificities after having a temporary rest. This also explains why wines are usually marketed two months after their bottling.
How to evaluate and select a French wine bottler
Modernization of French wine bottling lines and its competitive advantages
Quantitative competitive advantages
In order to increase their competitiveness, professional bottlers must increase their hourly output. An increase in their production rates clearly involves the modernization of their bottling lines, an expansion of their storage area for raw materials and finished products, and the integration of innovative machinery. An hourly output growth goes through the development of the bottling line but also by the development of packaging systems. Owning equipment that facilitates the preforming and marking of packaging and carton boxes also improves the overall productivity of a line.
Updated equipment also influence the overall bottling quality. The presence of sterilization units of wine bottles associated with a regular quality control has a huge role in the research and development efforts. In a sector where packaging innovation and trending evolution are significant, it is necessary to opt for an ultra-flexible line compatible with all kinds of bottle and affix all kinds of labels. Furthermore, reducing downtime of optimisation and adjustment made on the bottling line will also help to increase the hourly output as the bottling line easily adapt itself between a production series to another.
Wine bottlers in France
Where to find wine bottlers in Burgundy and Beaujolais regions
In both regions of Burgundy and Beaujolais several key bottling companies are present, on the behalf of the major regional estates. These are modern and ideally located bottling centers. Look for the wine bottling line France Grand Bourry SARL SDGB 30 740 Le Cailar: 30059 B.
Where to find wine bottlers in the Southern part of France
In export, it is interesting to be able to select bottling lines with strategic logistical access, to reduce transport costs and thus, to positively impact the product’s final cost. In the Rhône region, several bottling lines have a strategic position with the freight port of Marseille FOS. Look for Bottling Line ELG 69 220 Saint Jean D’Ardièreq: EMB69211 M